Digital Custom Impression Tray Design Service (3D Printable)
Uniform Thickness. Hydrostatic Control. Perfect Fit.
- Applications: Implant Open Trays, Denture Border Molding, Crown & Bridge.
- Features: Tissue Stops, Block-out, Ergonomic Handles.
- Output: STL files ready for 3D Printing (PLA or Resin).
- Turnaround: 24 Hours (Overnight).
Eliminate distortion caused by stock trays.
Why Choose China Dental Labo?
- FDA & ISO Certified Materials: Only premium, biocompatible materials used.
- Factory-Direct Pricing: Save up to 60% compared to local labs.
- 24h Global Turnaround: Fast digital delivery via email/portal.
- 100% Satisfaction Guarantee: Free remake or full refund if not satisfied.
Stop Buying Stock Trays. Print Precision.
Stock trays often fit poorly, requiring excessive impression material which leads to distortion during polymerization. China Dental Labo offers Digital Custom Tray Design services that follow the exact anatomy of your patient. By controlling the material thickness, we ensure predictable hydrostatics for PVS and Polyether materials.
Technical Engineering Specifications
We configure the tray parameters based on the clinical procedure to ensure ease of use and accuracy:
For Implant Cases
- Open Tray Design: We design precise openings over the implant sites for easy access to impression coping screws.
- Rigidity: We increase wall thickness (e.g., 2.5mm – 3.0mm) to prevent tray flexion during removal, ensuring the implant position is captured accurately.
For Denture Cases
- Border Molding Clearance: We design the tray flanges 2mm short of the vestibule to allow space for proper muscle trimming (border molding) with compound or heavy body.
- Tissue Stops: Strategically placed stops ensure the tray seats to the correct depth without compressing the tissue.
Design Features
- Uniform Offset: Typically 2-3mm spacer for impression material.
- Undercut Block-out: Automatic block-out ensures the tray doesn’t lock into the patient’s mouth.
- Integrated Handle: Ergonomic handle designed for easy insertion and removal.
Seamless Digital Workflow
- Scan: Upload the preliminary Intraoral Scan or Model Scan.
- Prescribe: Specify “Implant” or “Denture” and your preferred spacer thickness.
- Design: We deliver the STL file overnight.
- Print: Print in-house using low-cost PLA filament or Standard Resin.
Save Money on Impression Material
Custom trays use 40% less PVS material than stock trays. The design pays for itself.
Email your case files to: chinadentaldesigns@gmail.com
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